Yüzey Pürüzlülüğünün Giderilmesinde Taşlama ve Manyetik Aşındırıcılar ile İşleme Yöntemlerinin Etkileri

Tuba Demirel

doi:10.47112/neufmbd.2023.13

Review

Effects of Grinding and Magnetic Abrasive Finishing Methods on Removal of Surface Roughness

Year 2023, Volume: 5 Issue: 2, 111 - 134, 31.12.2023

Tuba Demirel

https://doi.org/10.47112/neufmbd.2023.13

Abstract

Magnetic abrasive machining (MAF) is a specialized machining technique used to reduce surface roughness and polish the surface of metal. It can be effectively used for machining parts with precision and complex geometries. While the traditional grinding method is used for polishing the metal surface after milling and turning operations, the MAF method has been tried in the last 10 years. In the MAF method, abrasive grains are magnetically excited by magnets in a carrier apparatus and brought close to the surface of the material to be machined. Under the influence of the magnetic field, the abrasive grains affect the surface of the material and help to obtain the desired shape, smoothness and gloss. The effects of MAF and grinding methods, which have not been compared in the literature so far, on the surface roughness values of the workpiece were investigated. In the MAF method, the abrasive powders become flexible brushes with the help of magnetic field, while in the grinding method, the abrasive powders are held together with adhesive on the abrasive wheel and do not have flexibility. While Ra: 0.473 µm for Inconel718 nickel alloy before surface polishing with grinding method, Ra: 0.153 µm for Ti-6Al-4V alloy before MAF method. When the surface treatment methods are evaluated within themselves, Ra: 0.153 µm in Inconel718. In Ti-6Al-4V, Ra decreased to 0.117 µm. It was seen that the MAF method would be an alternative method. This method will facilitate the machining of complex and precise workpieces. Mathematical modeling of the cutting force used for the two methods was investigated. The idea on which the study was based was found to be consistent with the literature findings.

Keywords

MAF, Grinding, Surface polishing

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Yüzey Pürüzlülüğünün Giderilmesinde Taşlama ve Manyetik Aşındırıcılar ile İşleme Yöntemlerinin Etkileri

Year 2023, Volume: 5 Issue: 2, 111 - 134, 31.12.2023

Tuba Demirel

https://doi.org/10.47112/neufmbd.2023.13

Abstract

Manyetik aşındırıcı yöntem (MAİ), metal yüzeyinin yüzey pürüzlülüklerinin azaltılmasında ve yüzeyinin parlatılmasında kullanılan özel bir işleme tekniğidir. Hassas ve karmaşık geometrilere sahip parçaların işlenmesi için etkili bir şekilde kullanılabilir. Freze ve torna işlemlerinden sonra metal yüzeyin parlatılmasında geleneksel taşlama yöntemi kullanılırken Son 10 yılda MAİ yöntemi denenmeye başlanmıştır. MAİ yöntemi, aşındırıcı taneler bir taşıyıcı aparatın içindeki mıknatıslar ile manyetik olarak uyarılır ve işlenecek malzemenin yüzeyine yaklaştırılır. Manyetik alanın etkisiyle aşındırıcı taneler, malzemenin yüzeyini etkileyerek istenilen şekil, pürüzsüzlük ve parlaklık elde etmeye yardımcı olur. Literatürde şimdiye kadar karşılaştırılması yapılmamış MAİ ve taşlama yöntemlerinin, iş parçasının yüzey pürüzlülük değerlerine olan etkileri araştırılmıştır. MAİ yönteminde manyetik alan yardımı ile aşındırıcı tozlar, esnek fırça haline gelirken taşlama yönteminde ise aşındırıcı tozlar zımpara taşında yapışkan ile bir arada tutularak esneklik özelliği olmamasıdır. Inconel718 nikel alaşımının taşlama yöntemi ile yüzey parlatma işleminden önce Ra: 0,473 µm iken Ti-6Al-4V alaşımın MAİ yönteminden önce Ra: 0,153 µm değeri olmaktadır. Yüzeyi işleyen yöntemleri kendi içinde değerlendirildiğinde, Inconel718’de Ra: 0,153 µm 'ye düşmüştür. Ti-6Al-4V’de ise Ra: 0,117 µm'ye düşmüştür. MAİ yönteminin alternatif yöntem olacağı görülmüştür. Bu yöntemle, karmaşık ve hassas iş parçalarının işlenmesini kolaylaşacaktır. İki yöntem için kullanılan kesme kuvvetinin matematiksel modellemeleri incelenmiştir. Çalışmanın temellendirildiği fikirde literatür bulguları uyumlu bulunmuştur.

Keywords

MAİ, Taşlama, Yüzey parlaklığı

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There are 104 citations in total.

Details

Primary Language	Turkish
Subjects	Engineering
Journal Section	Articles
Authors	Tuba Demirel 0000-0002-5760-3705
Early Pub Date	December 14, 2023
Publication Date	December 31, 2023
Acceptance Date	June 26, 2023
Published in Issue	Year 2023 Volume: 5 Issue: 2

Cite

APA	Demirel, T. (2023). Yüzey Pürüzlülüğünün Giderilmesinde Taşlama ve Manyetik Aşındırıcılar ile İşleme Yöntemlerinin Etkileri. Necmettin Erbakan Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi, 5(2), 111-134. https://doi.org/10.47112/neufmbd.2023.13
AMA	Demirel T. Yüzey Pürüzlülüğünün Giderilmesinde Taşlama ve Manyetik Aşındırıcılar ile İşleme Yöntemlerinin Etkileri. NEJSE. December 2023;5(2):111-134. doi:10.47112/neufmbd.2023.13
Chicago	Demirel, Tuba. “Yüzey Pürüzlülüğünün Giderilmesinde Taşlama Ve Manyetik Aşındırıcılar Ile İşleme Yöntemlerinin Etkileri”. Necmettin Erbakan Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi 5, no. 2 (December 2023): 111-34. https://doi.org/10.47112/neufmbd.2023.13.
EndNote	Demirel T (December 1, 2023) Yüzey Pürüzlülüğünün Giderilmesinde Taşlama ve Manyetik Aşındırıcılar ile İşleme Yöntemlerinin Etkileri. Necmettin Erbakan Üniversitesi Fen ve Mühendislik Bilimleri Dergisi 5 2 111–134.
IEEE	T. Demirel, “Yüzey Pürüzlülüğünün Giderilmesinde Taşlama ve Manyetik Aşındırıcılar ile İşleme Yöntemlerinin Etkileri”, NEJSE, vol. 5, no. 2, pp. 111–134, 2023, doi: 10.47112/neufmbd.2023.13.
ISNAD	Demirel, Tuba. “Yüzey Pürüzlülüğünün Giderilmesinde Taşlama Ve Manyetik Aşındırıcılar Ile İşleme Yöntemlerinin Etkileri”. Necmettin Erbakan Üniversitesi Fen ve Mühendislik Bilimleri Dergisi 5/2 (December 2023), 111-134. https://doi.org/10.47112/neufmbd.2023.13.
JAMA	Demirel T. Yüzey Pürüzlülüğünün Giderilmesinde Taşlama ve Manyetik Aşındırıcılar ile İşleme Yöntemlerinin Etkileri. NEJSE. 2023;5:111–134.
MLA	Demirel, Tuba. “Yüzey Pürüzlülüğünün Giderilmesinde Taşlama Ve Manyetik Aşındırıcılar Ile İşleme Yöntemlerinin Etkileri”. Necmettin Erbakan Üniversitesi Fen Ve Mühendislik Bilimleri Dergisi, vol. 5, no. 2, 2023, pp. 111-34, doi:10.47112/neufmbd.2023.13.
Vancouver	Demirel T. Yüzey Pürüzlülüğünün Giderilmesinde Taşlama ve Manyetik Aşındırıcılar ile İşleme Yöntemlerinin Etkileri. NEJSE. 2023;5(2):111-34.

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