Research Article
BibTex RIS Cite
Year 2020, Volume: 4 Issue: 2, 73 - 91, 30.06.2020

Abstract

References

  • [1] Loewenthal, S. H. (1984) Design of Power Transmitting Shafts. Lewis Research Centre Cleveland, Ohio, NASA Reference Publication, 1123.
  • [2] Childs, P. (2014) Mechanical Design Engineering Handbook. Butterworth-Heinemann, ISBN: 978-0-08-097759-1.
  • [3] Kumar, E. V. (2013) Design and Analysis of Rotor Shaft Assembly of Hammer Mill Crusher. International Journal of Engineering and Management Research, 3(2), 22-30.
  • [4] Ramakotaiah, M., Kumar, M. S., Babu, T. R. and Teja, T. R. (2017) Stress Analysis on a Turbine Shaft. International Journal of Engineering Research and Technology, 6(8), 394-397.
  • [5] Gujar, R. A. and Bhaskar, S. V. (2013) Shaft Design under Fatigue Loading by Using Modified Goodman Method. International Journal of Engineering Research and Applications, 3(4), 1061-1066.
  • [6] Rakesh, N. L., Palanisamy, V. and Jeevabharathi, S. (2012) Stress Analysis of a Shaft Using Ansys. Middle-East Journal of Scientific Research 12(12), 1726-1728.
  • [7] Eraslan, A. N. and Akis, T. (2006) on the plane strain and plane stress solutions of functionally graded rotating solid shaft and solid disk problems. Acta Mechanica, 181, 43-63.
  • [8] Yoon, K., Lee, Y. and Lee, P. S. (2012) A continuum mechanics based 3D beam finite element with warping displacements and its modelling capabilities, Struct. Eng. Mech. 43 (4), 411-437.
  • [9] Wang, J., Hurskainen, V. V., Matikainen, M. K., Sopanen, J. and Mikkola, A. (2017) on the dynamic analysis of rotating shafts using nonlinear super element and absolute nodal coordinate formulations, Adv. Mech. Eng. 9(11), 1–14.
  • [10] Yoon, K. and Lee, P. S. (2014) Nonlinear performance of continuum mechanics based beam elements focusing on large twisting behaviours, Comput. Methods Appl. Mech. Eng, 281, 106-130.
  • [11] Bozorgmehri, B., Hurskainen, V., Matikainen, M. K. and Mikkola, A. (2019) Dynamic analysis of rotating shafts using the absolute nodal coordinate formulation. Journal of Sound and Vibration, 453, 214-236.
  • [12] Drydale, G. V. (1978) Design of Shafts for General Engineering Applications. School of Mechanical Engineering, University of New South Wales.
  • [13] Eraslan, A. N. and Arslan, E. (2007) Plane Strain Analytical Solutions to Rotating Partially Plastic Graded Hollow Shafts. Turkish J. Eng. Env. Sci. 31, 273-288.
  • [14] Yongsheng, R., Qiyi, D. and Xingqi, Z. (2013) 1089. Modeling and dynamic analysis of rotating composite shaft. Journal of Vibroengineering, 15(4), 1790-1806.
  • [15] Yu, J. J. (1997) Dynamic Analysis of Rotor-Bearing Systems Using T hree-Dimensional Solid Finite Elements. University of Alberta, Edmonton, Alberta.
  • [16] Budynas, R. G. and Nisbett, J. K. (2008) Shigleys, Mechanical Engineering Design, Eighth Edition, McGraw-Hill, New York, ISBN: 978-007-126896-7.
  • [17] Ikpe, A. E., Owunna, I. and Ebunilo P. O. (2016) Determining the Accuracy of Finite Element Analysis when Compared to Experimental. Journal of Robotics, Computer Vision and Graphics, 1(1), 12-20.
  • [18] Etuk, E. M., Ikpe, A. E. and Adoh, A. U. (2019) Modelling and Analysis of 2-Stage Planetary Gear Train for Modular Horizontal Wind Turbine Application. Journal of Applied Research on Industrial Engineering, 6(4), 268-282.
  • [19] Ikpe A. E. and Owunna I. B. (2019) Design of Remotely Controlled Hydraulic Bottle Jack for Automobile Applications. International Journal of Engineering Research and Development, 11(1), 124-134.
  • [20] Ryan, R. G. (2004) Using a Finite Element Stress Analysis Program to Enhance Learning In a Machine Design Course. California State University, Northridge.
  • [21] Ikpe, A. E., Orhorhoro, E. K. and Gobir, A. (2017) Design and Reinforcement of a B-Pillar for Occupants Safety in Conventional Vehicle Applications. International Journal of Mathematical, Engineering and Management Sciences, 2(1), 37-52.
  • [22] Ikpe, A. E., Owunna, I. B. and Satope, P. (2017) Design optimization of a B-pillar for crashworthiness of vehicle side impact. Journal of Mechanical Engineering and Sciences, 11(2), 2693-2710.
  • [23] Owunna, I., Ikpe, A. E. and Achebo, J. I. (2018) Temperature and Time Dependent Analysis of Tungsten Inert Gas Welding of Low Carbon Steel Plate using Goldak Model Heat Source. Journal of Applied Science and Environmental Management, 22(11), 1719–1725.
  • [24] Ikpe, A. E., Efe-Ononeme, O E. and Ariavie, G. O. (2018) Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance. International Journal of Engineering & Applied Sciences, 10(2), 118-130.
  • [25] Ikpe, A. E., Owunna, I., Ebunilo, P. O. and Ikpe, E. E. (2016) Static Analysis on a Vehicle Tie Rod to Determine the Resulting Buckling Displacement. International Journal of Industrial and Manufacturing Systems Engineering, 1(1), 16-24.
  • [26] Ikpe, A. E. and Owunna I. (2017) Design of Vehicle Compression Springs for Optimum Performance in their Service Condition. International Journal of Engineering Research in Africa, 33, 22-34.
  • [27]Boresi, A. P., Schmidt, R. J. and Sidebottom, O. M. (1993) Advance Mechanics of Materials, Wiley.
  • [28] Ikpe, A. E. and Owunna, I. B. (2020) Design Analysis of Reciprocating Piston for Single Cylinder Internal Combustion Engine. International Journal of Automotive Science and Technology, 4(2), 30-39.
  • [29] Owunna I., Ikpe, A., Ebunilo, P. O. and Ikpe, E. (2016) Investigation of a vehicle tie rod failure in relation to the forces acting on the suspension system, American Journal of Engineering Research, 5(6), 208-217.

Resultant Deflections From Static Analysis Of Sun Gear Rotor Shaft Materials To Determine Their Performance In 2-Stage Planetary Gear Operations

Year 2020, Volume: 4 Issue: 2, 73 - 91, 30.06.2020

Abstract

This study evaluate the deflections undergone by four carbon steel materials applicable to statically loaded sun gear shaft in 2-stage planetary gear train. Using SOLIDWORKS 2018 version, Finite Element Method (FEM) was employed in modelling and analyzing the rotor sun gear shafts to determine the static nodal stresses, static displacement and static strain. The result revealed that Factor of Safety (FOS) significantly influence the level of failure as well as the strength possessed by the shaft material before failure. The analysis was carried out on the following materials: AISI 1020 Steel (cold rolled), cast carbon steel, cast carbon steel (cold rolled) and AISI 4130 steel (annealed at 865oC); with FOS of 13, 8.9, 9.1 and 15, and the strength possessed by each material before failure were observed as: 3.22e+08, 2.21e+08, 2.56e+08 and 4.31e+08 MPa. This indicates that AISI 4130 steel: annealed at 865oC is comparably the best among the four category of materials due to its very high FOS, followed by AISI 1020 Steel (cold rolled) and cast carbon steel (cold rolled). The von-Mises stress, resultant displacement and equivalent strain values produced were within the permissible limit, indicating that the four sun gear rotor shaft materials are suitable for application in 2-stage planetary gear operations and that the design is safe.

References

  • [1] Loewenthal, S. H. (1984) Design of Power Transmitting Shafts. Lewis Research Centre Cleveland, Ohio, NASA Reference Publication, 1123.
  • [2] Childs, P. (2014) Mechanical Design Engineering Handbook. Butterworth-Heinemann, ISBN: 978-0-08-097759-1.
  • [3] Kumar, E. V. (2013) Design and Analysis of Rotor Shaft Assembly of Hammer Mill Crusher. International Journal of Engineering and Management Research, 3(2), 22-30.
  • [4] Ramakotaiah, M., Kumar, M. S., Babu, T. R. and Teja, T. R. (2017) Stress Analysis on a Turbine Shaft. International Journal of Engineering Research and Technology, 6(8), 394-397.
  • [5] Gujar, R. A. and Bhaskar, S. V. (2013) Shaft Design under Fatigue Loading by Using Modified Goodman Method. International Journal of Engineering Research and Applications, 3(4), 1061-1066.
  • [6] Rakesh, N. L., Palanisamy, V. and Jeevabharathi, S. (2012) Stress Analysis of a Shaft Using Ansys. Middle-East Journal of Scientific Research 12(12), 1726-1728.
  • [7] Eraslan, A. N. and Akis, T. (2006) on the plane strain and plane stress solutions of functionally graded rotating solid shaft and solid disk problems. Acta Mechanica, 181, 43-63.
  • [8] Yoon, K., Lee, Y. and Lee, P. S. (2012) A continuum mechanics based 3D beam finite element with warping displacements and its modelling capabilities, Struct. Eng. Mech. 43 (4), 411-437.
  • [9] Wang, J., Hurskainen, V. V., Matikainen, M. K., Sopanen, J. and Mikkola, A. (2017) on the dynamic analysis of rotating shafts using nonlinear super element and absolute nodal coordinate formulations, Adv. Mech. Eng. 9(11), 1–14.
  • [10] Yoon, K. and Lee, P. S. (2014) Nonlinear performance of continuum mechanics based beam elements focusing on large twisting behaviours, Comput. Methods Appl. Mech. Eng, 281, 106-130.
  • [11] Bozorgmehri, B., Hurskainen, V., Matikainen, M. K. and Mikkola, A. (2019) Dynamic analysis of rotating shafts using the absolute nodal coordinate formulation. Journal of Sound and Vibration, 453, 214-236.
  • [12] Drydale, G. V. (1978) Design of Shafts for General Engineering Applications. School of Mechanical Engineering, University of New South Wales.
  • [13] Eraslan, A. N. and Arslan, E. (2007) Plane Strain Analytical Solutions to Rotating Partially Plastic Graded Hollow Shafts. Turkish J. Eng. Env. Sci. 31, 273-288.
  • [14] Yongsheng, R., Qiyi, D. and Xingqi, Z. (2013) 1089. Modeling and dynamic analysis of rotating composite shaft. Journal of Vibroengineering, 15(4), 1790-1806.
  • [15] Yu, J. J. (1997) Dynamic Analysis of Rotor-Bearing Systems Using T hree-Dimensional Solid Finite Elements. University of Alberta, Edmonton, Alberta.
  • [16] Budynas, R. G. and Nisbett, J. K. (2008) Shigleys, Mechanical Engineering Design, Eighth Edition, McGraw-Hill, New York, ISBN: 978-007-126896-7.
  • [17] Ikpe, A. E., Owunna, I. and Ebunilo P. O. (2016) Determining the Accuracy of Finite Element Analysis when Compared to Experimental. Journal of Robotics, Computer Vision and Graphics, 1(1), 12-20.
  • [18] Etuk, E. M., Ikpe, A. E. and Adoh, A. U. (2019) Modelling and Analysis of 2-Stage Planetary Gear Train for Modular Horizontal Wind Turbine Application. Journal of Applied Research on Industrial Engineering, 6(4), 268-282.
  • [19] Ikpe A. E. and Owunna I. B. (2019) Design of Remotely Controlled Hydraulic Bottle Jack for Automobile Applications. International Journal of Engineering Research and Development, 11(1), 124-134.
  • [20] Ryan, R. G. (2004) Using a Finite Element Stress Analysis Program to Enhance Learning In a Machine Design Course. California State University, Northridge.
  • [21] Ikpe, A. E., Orhorhoro, E. K. and Gobir, A. (2017) Design and Reinforcement of a B-Pillar for Occupants Safety in Conventional Vehicle Applications. International Journal of Mathematical, Engineering and Management Sciences, 2(1), 37-52.
  • [22] Ikpe, A. E., Owunna, I. B. and Satope, P. (2017) Design optimization of a B-pillar for crashworthiness of vehicle side impact. Journal of Mechanical Engineering and Sciences, 11(2), 2693-2710.
  • [23] Owunna, I., Ikpe, A. E. and Achebo, J. I. (2018) Temperature and Time Dependent Analysis of Tungsten Inert Gas Welding of Low Carbon Steel Plate using Goldak Model Heat Source. Journal of Applied Science and Environmental Management, 22(11), 1719–1725.
  • [24] Ikpe, A. E., Efe-Ononeme, O E. and Ariavie, G. O. (2018) Thermo-Structural Analysis of First Stage Gas Turbine Rotor Blade Materials for Optimum Service Performance. International Journal of Engineering & Applied Sciences, 10(2), 118-130.
  • [25] Ikpe, A. E., Owunna, I., Ebunilo, P. O. and Ikpe, E. E. (2016) Static Analysis on a Vehicle Tie Rod to Determine the Resulting Buckling Displacement. International Journal of Industrial and Manufacturing Systems Engineering, 1(1), 16-24.
  • [26] Ikpe, A. E. and Owunna I. (2017) Design of Vehicle Compression Springs for Optimum Performance in their Service Condition. International Journal of Engineering Research in Africa, 33, 22-34.
  • [27]Boresi, A. P., Schmidt, R. J. and Sidebottom, O. M. (1993) Advance Mechanics of Materials, Wiley.
  • [28] Ikpe, A. E. and Owunna, I. B. (2020) Design Analysis of Reciprocating Piston for Single Cylinder Internal Combustion Engine. International Journal of Automotive Science and Technology, 4(2), 30-39.
  • [29] Owunna I., Ikpe, A., Ebunilo, P. O. and Ikpe, E. (2016) Investigation of a vehicle tie rod failure in relation to the forces acting on the suspension system, American Journal of Engineering Research, 5(6), 208-217.
There are 29 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Aniekan Ikpe 0000-0001-9069-9676

Ekom Etuk 0000-0002-1866-9349

Publication Date June 30, 2020
Published in Issue Year 2020 Volume: 4 Issue: 2

Cite

IEEE A. Ikpe and E. Etuk, “Resultant Deflections From Static Analysis Of Sun Gear Rotor Shaft Materials To Determine Their Performance In 2-Stage Planetary Gear Operations”, IJESA, vol. 4, no. 2, pp. 73–91, 2020.

ISSN 2548-1185
e-ISSN 2587-2176
Period: Quarterly
Founded: 2016
Publisher: Nisantasi University
e-mail:ilhcol@gmail.com