Research Article
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Experimental Comparison of the Energy Absorption Performance of Traditional Lattice and Novel Lattice Filled Tubes

Year 2023, Volume: 7 Issue: 3, 207 - 212, 30.09.2023

Gazi Başar Kocabaş Erhan Cetin Senai Yalcinkaya Yusuf Şahin

https://doi.org/10.30939/ijastech..1331192
Cited By: 3

Abstract

In this study, β-Ti3Au lattice structure was proposed for the first time in the literature as a filling material to increase the energy absorption performance of thin-walled tubes. In this context, the energy absorption performances of conventional lattice structure (i.e., BCC and FCC) filled thin-walled tubes and proposed novel β-Ti3Au lattice structure filled thin-walled tubes with proposed were compared experimentally. BCC hybrid, FCC hybrid and β-Ti3Au hybrid structures produced by additive manufacturing technology using PA2200 powder were crushed and evaluated by considering various crashworthiness criteria such as EA and SEA. The results showed that the β-Ti3Au hybrid structures are better crashworthiness performance than that of traditional filling BCC and FCC lattice structure filled thin-walled tubes. In particular, the β-Ti3Au hybrid structure has 18.17% and 19.39% higher EA values than BCC hybrid and FCC hybrid, respectively. These values are 16.50% and 15.66% for SEA values, respectively. As a result, the current investigation showed that the suggested β-Ti3Au lattice structures as a filler material can be a significant alternative for applications where energy absorption performance is critical.

Keywords

Lattice structures thin-walled tubes hybrid tubes energy absorption axial loading

Supporting Institution

Scientific Research Projects Governing Unit of Marmara University

Project Number

FDK-2022-10482

References

  • [1] Qin X, Ma Q, Gan X, Cai M, Cai W. Failure analysis and multi-objective optimization of crashworthiness of variable thickness Al-CFRP hybrid tubes under multiple loading conditions. Thin-Walled Structures. 2023; 184, 110452.
  • [2] Cetin E, Baykasoğlu A, Erdin ME, Baykasoğlu C. Experimental investigation of the axial crushing behavior of aluminum/CFRP hybrid tubes with circular-hole triggering mechanism. Thin-Walled Structures. 2023; 182, 110321.
  • [3] Yao R, Pang T, He S, Li Q, Zhang B, Sun G. A bio-inspired foam-filled multi-cell structural configuration for energy absorption. Compos B Eng. 2022; 238, 109801.
  • [4] Altin M, Güler MA, Mert SK. The effect of percent foam fill ratio on the energy absorption capacity of axially compressed thin-walled multi-cell square and circular tubes. Int J Mech Sci. 2017; 131–132: 368–79.
  • [5] Su M, Wang H, Hao H. Axial and radial compressive properties of alumina-aluminum matrix syntactic foam filled thin-walled tubes. Compos Struct. 2019; 226, 111197.
  • [6] Rajak DK, Mahajan NN, Linul E. Crashworthiness performance and microstructural characteristics of foam-filled thin-walled tubes under diverse strain rate. J Alloys Compd. 2019; 775: 675–89.
  • [7] Gao Q, Wang L, Wang Y, Wang C. Crushing analysis and multiobjective crashworthiness optimization of foam-filled ellipse tubes under oblique impact loading. Thin-Walled Structures. 2016; 100: 105–12.
  • [8] Dar UA, Mian HH, Qadeer A, Abid M, Pasha RA, Bilal M, et al. Experimental and numerical investigation of 3D printed micro-lattice structures for high energy absorption capabilities. 17th International Bhurban Conference on Applied Sciences and Technology (IBCAST), Islamabad. 2020; 162–66.
  • [9] Ozdemir Z, Hernandez-Nava E, Tyas A, Warren JA, Fay SD, Goodall R, et al. Energy absorption in lattice structures in dynamics: Experiments. Int J Impact Eng. 2016 Mar;89:49–61.
  • [10] Bai L, Gong C, Chen X, Sun Y, Xin L, Pu H, et al. Mechanical properties and energy absorption capabilities of functionally graded lattice structures: Experiments and simulations. Int J Mech Sci. 2020; 182, 105735.
  • [11] Rodrigo C, Xu S, Durandet Y, Ruan D. Uniaxial compression of bi-directionally graded lattice structures: Finite element modelling. IOP Conf Ser Mater Sci Eng. 2021; 1067, 012107.
  • [12] Maskery I, Aboulkhair NT, Aremu AO, Tuck CJ, Ashcroft IA. Compressive failure modes and energy absorption in additively manufactured double gyroid lattices. Addit Manuf. 2017; 16: 24–9.
  • [13] Cetin E, Tagni Fossi C. Experimental investigation on mechanical strength of adhesively bonded 3D-printed joints under hygrothermal conditions using Taguchi method. Int J Adhes Adhes. 2023; 126, 103472.x
  • [14] Chen X, Ji Q, Wei J, Tan H, Yu J, Zhang P, et al. Light-weight shell-lattice metamaterials for mechanical shock absorption. Int J Mech Sci. 2020; 169, 105288.
  • [15] Tao C, Wang Z, Liu Z, Wang Y, Zhou X, Liang X, et al. Crashworthiness of Additively Manufactured Lattice Reinforced Thin-Walled Tube Hybrid Structures. Aerospace. 2023; 10(6): 524.
  • [16] Yin H, Guo D, Wen G, Wu Z. On bending crashworthiness of smooth-shell lattice-filled structures. Thin-Walled Structures. 2022; 171, 108800.
  • [17] Nian Y, Wan S, Zhou P, Wang X, Santiago R, Li M. Energy absorption characteristics of functionally graded polymer-based lattice structures filled aluminum tubes under transverse impact loading. Mater Des. 2021; 209, 110011.
  • [18] Gunaydin K, Tamer A, Turkmen HS, Sala G, Grande AM. Chiral-Lattice-Filled Composite Tubes under Uniaxial and Lateral Quasi-Static Load: Experimental Studies. Applied Sciences. 2021; 11(9), 3735.
  • [19] Cetin E, Baykasoğlu C. Energy absorption of thin-walled tubes enhanced by lattice structures. Int J Mech Sci. 2019; 158: 471–84.
  • [20] Cetin E, Baykasoğlu C. Crashworthiness of graded lattice structure filled thin-walled tubes under multiple impact loadings. Thin-Walled Structures. 2020; 154, 106849.
  • [21] Baykasoğlu A, Baykasoǧlu C, Cetin E. Multi-objective crashworthiness optimization of lattice structure filled thin-walled tubes. Thin Walled Structures. 2020; 149, 106630.
  • [22] Baykasoğlu C, Baykasoğlu A, Cetin E. Multi-objective crashworthiness optimization of square aluminum tubes with functionally graded BCC lattice structure filler. International Journal of Crashworthiness. 2023; 1–15. [23] Cetin E, Baykasoğlu C. Bending Response of Lattice Structure Filled Tubes under Transverse Loading. Hittite Journal of Science and Engineering. 2022; 9(2): 151–58.
  • [24] Lv J, Bai Z, Du X, Zhu F, Chou CC, Jiang B, et al. Crashworthiness design of 3D lattice-structure filled thin-walled tubes based on data mining. International Journal of Crashworthiness. 2023; 28(3): 435–48.
  • [25] Liu H, Chng ZXC, Wang G, Ng BF. Crashworthiness improvements of multi-cell thin-walled tubes through lattice structure enhancements. Int J Mech Sci. 2021; 210, 106731.
  • [26] Simpson J, Kazancı Z. Crushing investigation of crash boxes filled with honeycomb and re-entrant (auxetic) lattices. Thin-Walled Structures. 2020; 150, 106676.
  • [27] Günaydın K, Gülcan O, Türkmen HS. Experimental and numerical crushing performance of crash boxes filled with re-entrant and anti-tetrachiral auxetic structures. International Journal of Crashworthiness. 2022; 1–15.
  • [28] Li D, Qin R, Xu J, Zhou J, Chen B. Topology optimization of thin-walled tubes filled with lattice structures. Int J Mech Sci. 2022; 227, 107457.
  • [29] Wang X, Qin R, Chen B. Crashworthiness reinforcements of multi-cell thin-walled tubes through topology optimized lattice structures under axial and lateral loadings. Mechanics of Advanced Materials and Structures. 2023; 30(18): 3662–86.
  • [30] Wang Y jing, Zhang Z jia, Xue X wei, Zhou J, Song Z xiao. Axial and lateral crushing performance of plate-lattice filled square sandwich tubes. Compos Struct. 2021; 274, 114404. [31] Svanidze E, Besara T, Ozaydin MF, Tiwary CS, Wang JK, Radhakrishnan S, et al. High hardness in the biocompatible intermetallic compound β-Ti 3 Au. Sci Adv. 2016; 2(7), e1600319.
  • [32] Khan HM, Sirin TB, Tarakci G, Bulduk ME, Coskun M, Koc E, et al. Improving the surface quality and mechanical properties of selective laser sintered PA2200 components by the vibratory surface finishing process. SN Appl Sci. 2021; 3(3), 364.
  • [33] Mehdipour F, Gebhardt U, Kästner M. Anisotropic and rate-dependent mechanical properties of 3D printed polyamide 12 - A comparison between selective laser sintering and multi jet fusion. Results in Materials. 2021; 11, 100213.
  • [34] Yao Y, Park JH, Wang L, Geng X, Liu J, Xu P, et al. Design, fabrication and mechanical properties of a 3D re-entrant metastructure. Compos Struct. 2023; 314, 116963.

Year 2023, Volume: 7 Issue: 3, 207 - 212, 30.09.2023

Gazi Başar Kocabaş Erhan Cetin Senai Yalcinkaya Yusuf Şahin

https://doi.org/10.30939/ijastech..1331192
Cited By: 3

Abstract

Project Number

FDK-2022-10482

References

  • [1] Qin X, Ma Q, Gan X, Cai M, Cai W. Failure analysis and multi-objective optimization of crashworthiness of variable thickness Al-CFRP hybrid tubes under multiple loading conditions. Thin-Walled Structures. 2023; 184, 110452.
  • [2] Cetin E, Baykasoğlu A, Erdin ME, Baykasoğlu C. Experimental investigation of the axial crushing behavior of aluminum/CFRP hybrid tubes with circular-hole triggering mechanism. Thin-Walled Structures. 2023; 182, 110321.
  • [3] Yao R, Pang T, He S, Li Q, Zhang B, Sun G. A bio-inspired foam-filled multi-cell structural configuration for energy absorption. Compos B Eng. 2022; 238, 109801.
  • [4] Altin M, Güler MA, Mert SK. The effect of percent foam fill ratio on the energy absorption capacity of axially compressed thin-walled multi-cell square and circular tubes. Int J Mech Sci. 2017; 131–132: 368–79.
  • [5] Su M, Wang H, Hao H. Axial and radial compressive properties of alumina-aluminum matrix syntactic foam filled thin-walled tubes. Compos Struct. 2019; 226, 111197.
  • [6] Rajak DK, Mahajan NN, Linul E. Crashworthiness performance and microstructural characteristics of foam-filled thin-walled tubes under diverse strain rate. J Alloys Compd. 2019; 775: 675–89.
  • [7] Gao Q, Wang L, Wang Y, Wang C. Crushing analysis and multiobjective crashworthiness optimization of foam-filled ellipse tubes under oblique impact loading. Thin-Walled Structures. 2016; 100: 105–12.
  • [8] Dar UA, Mian HH, Qadeer A, Abid M, Pasha RA, Bilal M, et al. Experimental and numerical investigation of 3D printed micro-lattice structures for high energy absorption capabilities. 17th International Bhurban Conference on Applied Sciences and Technology (IBCAST), Islamabad. 2020; 162–66.
  • [9] Ozdemir Z, Hernandez-Nava E, Tyas A, Warren JA, Fay SD, Goodall R, et al. Energy absorption in lattice structures in dynamics: Experiments. Int J Impact Eng. 2016 Mar;89:49–61.
  • [10] Bai L, Gong C, Chen X, Sun Y, Xin L, Pu H, et al. Mechanical properties and energy absorption capabilities of functionally graded lattice structures: Experiments and simulations. Int J Mech Sci. 2020; 182, 105735.
  • [11] Rodrigo C, Xu S, Durandet Y, Ruan D. Uniaxial compression of bi-directionally graded lattice structures: Finite element modelling. IOP Conf Ser Mater Sci Eng. 2021; 1067, 012107.
  • [12] Maskery I, Aboulkhair NT, Aremu AO, Tuck CJ, Ashcroft IA. Compressive failure modes and energy absorption in additively manufactured double gyroid lattices. Addit Manuf. 2017; 16: 24–9.
  • [13] Cetin E, Tagni Fossi C. Experimental investigation on mechanical strength of adhesively bonded 3D-printed joints under hygrothermal conditions using Taguchi method. Int J Adhes Adhes. 2023; 126, 103472.x
  • [14] Chen X, Ji Q, Wei J, Tan H, Yu J, Zhang P, et al. Light-weight shell-lattice metamaterials for mechanical shock absorption. Int J Mech Sci. 2020; 169, 105288.
  • [15] Tao C, Wang Z, Liu Z, Wang Y, Zhou X, Liang X, et al. Crashworthiness of Additively Manufactured Lattice Reinforced Thin-Walled Tube Hybrid Structures. Aerospace. 2023; 10(6): 524.
  • [16] Yin H, Guo D, Wen G, Wu Z. On bending crashworthiness of smooth-shell lattice-filled structures. Thin-Walled Structures. 2022; 171, 108800.
  • [17] Nian Y, Wan S, Zhou P, Wang X, Santiago R, Li M. Energy absorption characteristics of functionally graded polymer-based lattice structures filled aluminum tubes under transverse impact loading. Mater Des. 2021; 209, 110011.
  • [18] Gunaydin K, Tamer A, Turkmen HS, Sala G, Grande AM. Chiral-Lattice-Filled Composite Tubes under Uniaxial and Lateral Quasi-Static Load: Experimental Studies. Applied Sciences. 2021; 11(9), 3735.
  • [19] Cetin E, Baykasoğlu C. Energy absorption of thin-walled tubes enhanced by lattice structures. Int J Mech Sci. 2019; 158: 471–84.
  • [20] Cetin E, Baykasoğlu C. Crashworthiness of graded lattice structure filled thin-walled tubes under multiple impact loadings. Thin-Walled Structures. 2020; 154, 106849.
  • [21] Baykasoğlu A, Baykasoǧlu C, Cetin E. Multi-objective crashworthiness optimization of lattice structure filled thin-walled tubes. Thin Walled Structures. 2020; 149, 106630.
  • [22] Baykasoğlu C, Baykasoğlu A, Cetin E. Multi-objective crashworthiness optimization of square aluminum tubes with functionally graded BCC lattice structure filler. International Journal of Crashworthiness. 2023; 1–15. [23] Cetin E, Baykasoğlu C. Bending Response of Lattice Structure Filled Tubes under Transverse Loading. Hittite Journal of Science and Engineering. 2022; 9(2): 151–58.
  • [24] Lv J, Bai Z, Du X, Zhu F, Chou CC, Jiang B, et al. Crashworthiness design of 3D lattice-structure filled thin-walled tubes based on data mining. International Journal of Crashworthiness. 2023; 28(3): 435–48.
  • [25] Liu H, Chng ZXC, Wang G, Ng BF. Crashworthiness improvements of multi-cell thin-walled tubes through lattice structure enhancements. Int J Mech Sci. 2021; 210, 106731.
  • [26] Simpson J, Kazancı Z. Crushing investigation of crash boxes filled with honeycomb and re-entrant (auxetic) lattices. Thin-Walled Structures. 2020; 150, 106676.
  • [27] Günaydın K, Gülcan O, Türkmen HS. Experimental and numerical crushing performance of crash boxes filled with re-entrant and anti-tetrachiral auxetic structures. International Journal of Crashworthiness. 2022; 1–15.
  • [28] Li D, Qin R, Xu J, Zhou J, Chen B. Topology optimization of thin-walled tubes filled with lattice structures. Int J Mech Sci. 2022; 227, 107457.
  • [29] Wang X, Qin R, Chen B. Crashworthiness reinforcements of multi-cell thin-walled tubes through topology optimized lattice structures under axial and lateral loadings. Mechanics of Advanced Materials and Structures. 2023; 30(18): 3662–86.
  • [30] Wang Y jing, Zhang Z jia, Xue X wei, Zhou J, Song Z xiao. Axial and lateral crushing performance of plate-lattice filled square sandwich tubes. Compos Struct. 2021; 274, 114404. [31] Svanidze E, Besara T, Ozaydin MF, Tiwary CS, Wang JK, Radhakrishnan S, et al. High hardness in the biocompatible intermetallic compound β-Ti 3 Au. Sci Adv. 2016; 2(7), e1600319.
  • [32] Khan HM, Sirin TB, Tarakci G, Bulduk ME, Coskun M, Koc E, et al. Improving the surface quality and mechanical properties of selective laser sintered PA2200 components by the vibratory surface finishing process. SN Appl Sci. 2021; 3(3), 364.
  • [33] Mehdipour F, Gebhardt U, Kästner M. Anisotropic and rate-dependent mechanical properties of 3D printed polyamide 12 - A comparison between selective laser sintering and multi jet fusion. Results in Materials. 2021; 11, 100213.
  • [34] Yao Y, Park JH, Wang L, Geng X, Liu J, Xu P, et al. Design, fabrication and mechanical properties of a 3D re-entrant metastructure. Compos Struct. 2023; 314, 116963.
There are 32 citations in total.

Details

Primary Language English
Subjects Automotive Safety Engineering
Journal Section Research Articles
Authors

Gazi Başar Kocabaş 0000-0001-5616-9276

Erhan Cetin 0000-0001-5551-6934

Senai Yalcinkaya 0000-0001-7076-7766

Yusuf Şahin 0000-0001-9615-6437

Project Number FDK-2022-10482
Publication Date September 30, 2023
Submission Date July 22, 2023
Acceptance Date September 6, 2023
Published in Issue Year 2023 Volume: 7 Issue: 3

Cite

APA Kocabaş, G. B., Cetin, E., Yalcinkaya, S., Şahin, Y. (2023). Experimental Comparison of the Energy Absorption Performance of Traditional Lattice and Novel Lattice Filled Tubes. International Journal of Automotive Science And Technology, 7(3), 207-212. https://doi.org/10.30939/ijastech..1331192
AMA Kocabaş GB, Cetin E, Yalcinkaya S, Şahin Y. Experimental Comparison of the Energy Absorption Performance of Traditional Lattice and Novel Lattice Filled Tubes. ijastech. September 2023;7(3):207-212. doi:10.30939/ijastech.1331192
Chicago Kocabaş, Gazi Başar, Erhan Cetin, Senai Yalcinkaya, and Yusuf Şahin. “Experimental Comparison of the Energy Absorption Performance of Traditional Lattice and Novel Lattice Filled Tubes”. International Journal of Automotive Science And Technology 7, no. 3 (September 2023): 207-12. https://doi.org/10.30939/ijastech. 1331192.
EndNote Kocabaş GB, Cetin E, Yalcinkaya S, Şahin Y (September 1, 2023) Experimental Comparison of the Energy Absorption Performance of Traditional Lattice and Novel Lattice Filled Tubes. International Journal of Automotive Science And Technology 7 3 207–212.
IEEE G. B. Kocabaş, E. Cetin, S. Yalcinkaya, and Y. Şahin, “Experimental Comparison of the Energy Absorption Performance of Traditional Lattice and Novel Lattice Filled Tubes”, ijastech, vol. 7, no. 3, pp. 207–212, 2023, doi: 10.30939/ijastech..1331192.
ISNAD Kocabaş, Gazi Başar et al. “Experimental Comparison of the Energy Absorption Performance of Traditional Lattice and Novel Lattice Filled Tubes”. International Journal of Automotive Science And Technology 7/3 (September 2023), 207-212. https://doi.org/10.30939/ijastech. 1331192.
JAMA Kocabaş GB, Cetin E, Yalcinkaya S, Şahin Y. Experimental Comparison of the Energy Absorption Performance of Traditional Lattice and Novel Lattice Filled Tubes. ijastech. 2023;7:207–212.
MLA Kocabaş, Gazi Başar et al. “Experimental Comparison of the Energy Absorption Performance of Traditional Lattice and Novel Lattice Filled Tubes”. International Journal of Automotive Science And Technology, vol. 7, no. 3, 2023, pp. 207-12, doi:10.30939/ijastech. 1331192.
Vancouver Kocabaş GB, Cetin E, Yalcinkaya S, Şahin Y. Experimental Comparison of the Energy Absorption Performance of Traditional Lattice and Novel Lattice Filled Tubes. ijastech. 2023;7(3):207-12.

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